Tag Archive for 'duplex'

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Verve Letterpress Woodgrain Business Cards

Designer of luxury stationery Leslie Vega created these business cards for the photographers of Verve Studio. Visit her blog post here for some additional images and details.

These letterpress business cards took us some time in production with six passes through the press. They feature a brown paper imprinted with a woodgrain texture in tonal varnish with the text in a metallic silver ink overprint. The offwhite side of the card is printed in three colors in tight, tight register. The stock is custom duplexed Crane Lettra Pearl White 110lb cover to Wausau Royal Complements Chocolate Truffle 100lb cover. The final card was round corner die cut to size.

iphone app developer letterpress cards

Letterpress seems pretty far removed from the slickness of the iphone. Yet even the most technically focused business can benefit from the tactility of letterpress business cards. In fact, we would argue that they are the perfect counterpoint. Marko Karppinen & Co is a software developer in Finland specializing in iphone and ipad applications. We designed and printed this card for their ten person company.

The back of the card is printed with a heavy blind (inkless) letterpress impression. The front side is printed with gray ink plus accent yellow bars. A key production step to virtually eliminate show through and have heavy impression on both sides was to print two separate sheets and paste them together after printing. For this step we use Potdevin pasting and rotary presses. The pasting machine applies glue to the back of a sheet. That sheet is then paired with the sheet for the reverse side of the business card and run through the rotary press to firmly squeeze them together and eliminate any air bubbles. The stock is 110lb Neenah Classic Crest Solar White custom duplexed to a thick 220lb weight.  Special finishing is a yellow edge color. A well crafted card indeed.

Taiga – Douglas Quin Letterpress LP

Fathom, the recent release LP from Taiga records, is a subtle and textural object of beauty and a sensory experience. The drawings were perfectly suited for letterpress and translated crisply to the printed edition. This is the description from Taiga:

Douglas Quin’s Fathom brings together four extended underwater soundscapes—two each from the Arctic and Antarctic. The recordings have been gathered over a period of 15 years, capturing an extraordinary palette of sonic voices, events, spaces, and textures. To the human ear, these soundscapes are haunting and otherworldly; yet they are very much of this world—out of earreach. The tracks are minimally edited and are his first field recordings to be archived in vinyl. Included with the release is a sealed envelope containing an insert with specific locations, animals, and other elements heard, giving listeners the option to absorb sound with or without association. The envelope is printed with liner notes and comments from Dutch journalist and music critic René van Peer. Mastered by James Plotkin, cut direct to metal and pressed on 200 gram virgin-vinyl, Fathom comes packaged in custom letterpressed materials and is presented as a limited edition of 1000.”

There was clear, white, and black vinyl versions released. Only the black is still available.

The packaging is pressed in gray and a tonal white ink. We letterpress printed the outer sleeve on a custom duplexed stock – gray on the interior, white on the exterior. We were able to print on a preconverted inner envelope which accompanies the vinyl and containing the insert.

Space 150 v25 Business Cards

Space 150 is a Minneapolis based company that has made some waves in the creative community by reinventing its identity every 150 days. This version was designed by Evan Nagan. We’ve produced many previous Space 150 business card versions as well – see some of them here and here.

Like the previous versions we’ve printed, these business cards take some tricky production. They are printed three color offset on one side (flood of black, purple and blue) and 2 color letterpress printed on the reverse (blue and tonal white). They have a unique two color gradient treatment on their edges. The paper is Wausau Royal complements 100lb Bright White which is custom duplexed after offset printing to a final thickness of 200lb cover. For a great edge color effect we recommend a thickness of 160lb or greater. The thicker the better.

It’s a big task! Each identity version is cards for nearly 70 people…

Squarespace Poster and Business Cards

The simplest looking things can be deceptively complex. This is a tricky little business card and a typographic poster for Squarespace New York. Designed by their Creative Director Tyler Thompson. The design shows restraint, making the logo treatment the hero. And the format is a square card of course.

So why is the business card tricky? It is custom duplexed stock, letterpress printed, laser die cut and edge colored. We custom duplexed Neenah Classic Crest Solar White 110lb Cover up to a 220lb thickness. Then we letterpress printed them several up on a press sheet. A larger press sheet means we can economize the laser cutting by doing more at a time. The laser cutting can leave some scorch marks, so the sheet is masked with a paper tape that peels off after the cutting is complete. Then the sheet is trimmed up into cards and edge colored in black. That 220lb thickness shows off the edge and has a nice smooth surface. The poster is on Crane Lettra 110lb Flo white, pressed in a single PMS blue.

Dita Eyewear LA Business Cards

These are the brand new cards for Dita Eyewear in Los Angeles. Bryan Crabtree designed them and did a nice post over on his blog too. The blind flourish on the light side and the diamond pattern on the black gives these cards a tonal and elegant look.

We first printed these as two sheets, a natural color and black stock and then pasted the sheets together after printing. This step eliminates show through of the impression when printing a two sided design. We’ve found that the gluing of the sheet after it is printed does flatten back some of the impression, so we start with a heavy impression initially. The lighter color stock is Wausau Compliments Natural White 100lbC and is printed with a blind pass and black ink. The black stock is Wausau Eclipse Black 100lbC and is printed with PMS 8001 silver and black ink. The final thickness is 200lbC, about the thickness of a US dime. After printing and gluing, the cards were die cut to the final shape with angled corners.

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Pacific Luxury Letterpress Business Cards

These cards were designed by Reddoor Creative in LA. Finely designed and printed business cards speak volumes about a business or an individual – and there are no half measures here. These cards are letterpress printed 2 pms colors each side plus a blind hit. The paper is custom duplexed Fluorescent White 268lb 100% cotton Crane Cover Kid Finish. We’d say they have a “thump factor”.

Duplex means pasting two sheets of paper back to back. In this case, we had the sheets pasted AFTER they were printed. We started with a press sheet for the front of the cards and another press sheet for the back of the cards, each sheet being at 134lb Cover weight. What this accomplishes is deep impression on both sides of the card with out show through from a heavy letterpress impression. Custom duplex pasting a sheet is the best way to achieve that heavy impression both sides and get a nice thick card with the artwork on both sides looking top notch. After pasting the press sheets together they were trimmed to size and edges were colored to match the printed pms. Coloring the edge of paper that thick really makes the most of the edge coloring effect.

I think I want to buy a house from this guy.

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Black + Blotter Business Cards – Space150 v23

Space 150 changes their identity every 150 days. And with an identity process and look all their own, today marks the 23rd version of the Space 150 brand. This is a business card project we’ve managed the letterpress print production on for several versions now. Designed by Ned Wright at Space 150, this simple looking card still combines 4 production processes. Can you spot all four? Here they are:

250gsm Black Stonehenge sheet – FOIL STAMPED with gloss black foil.

22 pt White blotter  sheet – LETTERPRESS PRINTED with silver ink.

After printing, these sheets are DUPLEX pasted back to back for zero impression show through.

After trimming the cards to size, they are EDGE COLORED in black for a clean look on the edge.

We print these cards for around 70 people. For a large studio, value comes with quantity. It would be fiscally improbable for an individual to produce a design like this on a small run of cards. (If you have to ask, “How much?”…  )

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An Advertising Sleeper Cell

In the spirit of the freemasons, there exists a creative group called Levy 7. Not much is known – they describe themselves as, “a collection of like-minded individuals who, through their awesomeness and grace, elevate the larger group in any and every social and professional endeavor, making us simply the most dynamic advertising sleeper cell/social club in the free world.”

The materials were designed by our friends in DesignWorks at BBDO in New York, a group that bleeds pure design talent. There are business cards, coasters and of course, cigar bands. We letterpress printed the materials in two metallic ink colors. The black paper is ultra thick custom duplexed Black Stonehenge. The white is paper is 179lb Crane Cover, 100% cotton. The cigar band stock was a black text weight from French Paper. After the labels were printed, we applied a remoist glue to the back edge and die cut them. Now if you’ll excuse me, I’m going to form my own letterpress sleeper cell fraternity.

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Rhymesayers Cards – Metallic Color and Heavy Ink

These guys are certainly one of the hottest Minneapolis record labels. Rhymesayers Entertainment sent us this business card design for a raw and painted letterpress look.

Production turned out sweet, but it has some letterpress challenges.

Colored Metallic Ink on Black Stock

This card is printed on a custom duplexed paper – French Construction Black glued to French Speckletone. On the black side we printed a red metallic ink. Metallic ink colors on in letterpress or offset printing are opaque BUT as color pigment such as red is added the ink becomes more transparent. The look is more subtle than a foil stamp.

Large Ink Area with Small Type Reversing Out

In modern letterpress application, clients want to see impression. As a general rule, reversing small type out of a larger graphic is not the best use of letterpress. The type is not getting “impressed” – the graphic around the type is. So, if you are looking for letterpress impression with your text, don’t reverse out of a field of color. Note how the small information text and the logo on the black side of the card have more visible impression than the logo inside the spatter mark.

An additional challenge with a large area of ink coverage becomes holding onto small detail within the graphic and running the ink heavy enough for good dense coverage.  On this card, the raw and heavy ink was desirable, the look is a like a heavy paint on chipboard. You can see how the heavy ink begins to “squeeze” a bit on both the logo and the information type. Sometime to get crisp type we can run a large graphic separate from small text even though they may be the same ink color. This allows us to run a heavier film of ink for the graphic and get solid coverage, then run a lighter film of ink for the text and get crisp type.  However, that does mean an additional set up and press run.

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Art Of The Business Card – Black Paper

When we work with designers on projects we have conversations about “production strategy.” Sometimes letterpress is a good fit for the design intent, sometimes not. And often times we combine other production methods to achieve the effect being sought after. Black business cards present a range of production challenges. Flooding a white paper with black ink doesn’t produce fine detail in small type sizes. Here are two projects featuring different ways to print on black paper by combining letterpress with other processes.

Jamie Wickard Card – Designed by our friends at Westwerk Design

This card was produced on black paper stock: Tonal Black letterpress ink and a gloss black FOIL (side 1) and Silver Letterpress (side 2)

Antitdote X Card – Designed by our friends at Antidote X

This card was produced on cream paper stock custom duplexed to black paper stock. (Black letterpress on the cream side and white ENGRAVING on the black side) Then it was finished with custom die cutting.

To achieve fine white type on a black background Engraving is the most premium (and most costly) printing method.  By duplexing a black stock rather than printing black ink and reversing out the white we’ve achieved something letterpress and offset printing would not have done well – notice the fine 3 point serif type! White foil and screen printing can print on black, but not with detail like that. Letterpress printing does not do well printing opaque white on dark colored paper and achieving bright opacity either. Like offset printing, opaque white can be laid down with several passes and achieve a mottled looking white – not a bright white. As a rule for general production: only metallic inks have good opacity on dark stocks.

Of course this all combining of production methods comes at a cost. Which comes to a final point – KNOW YOUR CLIENT BUDGET. Our best production advice is to know what your client wants to spend before finalizing your design. If you have an extravagant design with multiple production steps and your client has only a $300 dollar budget, you’ve just wasted design time on something they can not afford to produce. But if you plan production along side design, you can present your client an option that doesn’t need rounds of compromise. That is what “production strategy” is all about.