Tag Archive for '220lb'

Perfect Pressed Plaid

These over sized plaid pattern business cards were designed by our good friend Mark Saunders for his new solo creative venture PlaidLab. They use some great vibrant colors and the overprinting inks make rich and saturated secondary colors.

We letterpress printed them on heavy 220lb Cover Crane Lettra Pearl White. We usually run smaller custom business card orders two cards up on a small press sheet, so it was easy to provide some variety by including two different patterns. The magenta color is the same on both cards, but a color change from orange to blue on one plate gave the cards even more variety. One thing we did to keep the quality of the type crisp and punchy was to print it as a separate pass. By printing the same color in two passes we could run the large graphic plaid with heavy ink density and light ink density on the type. Mark was shooting for something about the size of an iphone, so the final cards were round corner die cut to an over sized 4.5 x 2.25. See comparison pic alongside a standard 3.5 x 2 inch business card for scale.

A Narrow Elegant Business Card

These business cards are elegant and simple with an unusual format. Although the feel of the design is traditional, the 4.25 x 1.25 inch size presents as an untraditional business card size. The client, William and Mary, makes premium gift wrap collections, so the paper crafting of the printing was very important.

These cards were letterpress printed with 2 ink colors on each side. The cards also have a heavy blind letterpress impression graphic on both sides. This blind area overlaps type on the reverse side. To get an even type appearance and a heavy sculptural impression on both sides we printed a 110lb sheet of Crane Lettra Fluorescent White and pasted it together back to back after printing. By duplexing the stock to a thick 220lb weight after printing the impression show through is eliminated. It is a time consuming and more premium production step, worth it for the final look of these cards. The final step was a round corner die cut.

iphone app developer letterpress cards

Letterpress seems pretty far removed from the slickness of the iphone. Yet even the most technically focused business can benefit from the tactility of letterpress business cards. In fact, we would argue that they are the perfect counterpoint. Marko Karppinen & Co is a software developer in Finland specializing in iphone and ipad applications. We designed and printed this card for their ten person company.

The back of the card is printed with a heavy blind (inkless) letterpress impression. The front side is printed with gray ink plus accent yellow bars. A key production step to virtually eliminate show through and have heavy impression on both sides was to print two separate sheets and paste them together after printing. For this step we use Potdevin pasting and rotary presses. The pasting machine applies glue to the back of a sheet. That sheet is then paired with the sheet for the reverse side of the business card and run through the rotary press to firmly squeeze them together and eliminate any air bubbles. The stock is 110lb Neenah Classic Crest Solar White custom duplexed to a thick 220lb weight.  Special finishing is a yellow edge color. A well crafted card indeed.

Q&A – Contemporary Letterpress Printing

Studio On Fire principal Ben Levitz answered some questions on contemporary letterpress printing last week for “letterpress week” over at Oh Hello Friend. Here is the Q&A exchange:
Just what is letterpress?
Letterpress is a method of relief printing. It is the process of inking a type high reversed image and then transferring that ink to a substrate, making a print of the positive image. While previous generations relied on moveable wood and metal type, most modern letterpress is achieved with a plastic material called photopolymer. Photopolymer has bridged the gap between the computer and letterpress printing presses. A digital file with correct specifications can be moved to water wash polymer plates and printed on letterpress in place of handset materials.
So why Letterpress? How does letterpress stand unique as a printing method?
Letterpress used to be the primary method of all printing. Nowadays designers have so many printing options – digital printing, offset printing, screen printing – letterpress as a printing method is such a small part of todays printing industry. However, we’ll give you three good reasons letterpress is alive and well.
#1. Tactile Design – Like to feel what you see? That sculptural impression is a primary reason for using letterpress printing. This heavy impression is how letterpress has reinvented itself over the past couple decades. Things like text, line work and patterns offer an impression into soft paper material. As a designer, if you get the artwork right and pair it correctly with a material, the resulting impression is unmistakably letterpress. It is an effect unmatched by any other printing method.
#2. Unique Materials – Just try running a toothy 600gsm cotton stock through a digital printer. Maybe some thick blotter paper for coasters? A thick duplexed stock business card stock perhaps? Even thin onion skin stock or napkins? Yes, letterpress will print it all. Lots of special stocks that just won’t run through modern offset and digital presses. Letterpress offers material versatility that is unmatched by any modern presses. Just don’t ask for slick coated stocks, they don’t like to take an impression.
#3. Upscale Presentation- The materials we print on for letterpress generally cost more than going to any local quick print shop. And the time consuming nature of letterpress printing process means it is not mass produced. It has that artisan quality which sets it apart. The cost of each color makes projects printed with letterpress have a certain simplicity. Generally letterpress projects are only a couple colors. There are no slick gradients or drop shadows. We hear all the time that anything looks better letterpress. We’d say this is because letterpress makes people simplify the design.
What is your heart and passion behind letterpress?
Speaking as both a designer and letterpress printer for the past decade, I’d say letterpress is still gaining momentum as a production method. When people get a letterpress printed business card handed to them and turn it over in their hand, they feel it, look at it closer and consider it . It literally buys extra seconds in their hands. It is this notable pause that exemplifies letterpress printing as a breath of fresh air. As our society increase our digital communications and the time we spend in front of glowing screens, letterpress printing becomes an even more unique counterpoint. It is something we both see AND feel. We are tactile beings and letterpresses tangibleness makes us connect.
My passion behind letterpress printing and starting Studio On Fire goes back to studying original masters like William Morris, W.A. Dwiggins and Fredrick Goudy. These fellows truly understood and merged both design and production. A critique of todays design reality is that fewer and fewer designers understand the production method for which they are designing. As designers we have so many options, we’ve become generalists. At Studio On Fire design and letterpress are dating again. We are committed to making letterpress printing one of the most premium and relevant production methods for contemporary design. Understanding our niche letterpress market and offering production advice to the designers that come to us how we work. Merging design intent with letterpress printing keeps our work exciting.
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Biography – Ben Levitz, Studio On Fire
Company founder Benjamin Levitz received his BFA in Communication Design from the College of Visual Arts. He spent nearly a decade in the creative industry working with design leaders at Kilter, Larsen/California, and Thorburn design agencies. His creative expertise has focused on design as a branding tool for a large and varied list of national companies with work consistently appears in award shows and publications of AIGA, Communication Arts, Graphis, Print magazine and Type Directors Annual. He has served as an adjunct faculty member at the College of Visual Arts teaching advanced typography course work.
Ben’s tactile design sensibility led to the founding of Studio On Fire. The studio began in 1999 with a vision of uniquely combining design and production skills in modern letterpress work. Ben left the agency world in 2006 to run the studio full time. The Minneapolis studio currently produces it’s own design and letterpress projects in addition to printing custom work from for an impressive list of agencies and design firms across the United States.
See and read more at the company website studio on fire.

Blind (inkless) Letterpress Business Card

These cards, designed by Jacob Ward have a heavy blind (inkless) letterpress impression on one side and black ink on the other. A blind hit needs a substantial amount of impression since it is relying only on the change in paper surface without any ink color to define the graphic. The large type size really pops on this card. If you have a good monitor and click through the pics below, you can see that even on a 220lb cotton stock there can be small amount of impression show through on the reverse side.

Vista Caballo Letterpress Stationery

Vista Caballo is a ranch retreat with a special connection to horses in Dove Creek, Colorado. We worked with Thinktopia to design this stationery system for the client. They already had a logo design and needed stationery developed using the existing mark.

One of the things often overlooked in design is the choice of materials. This is something we strive for in our own design work. Material selection can be a central component for building the look and feel of a brand.  In this stationery system we use a variety of brown toned papers to compliment the tactility of the letterpress printing and echo the desert landscape of the location. Kind of like making a color palette, instead we made a material palette. Each piece is printed with the same brown PMS color.

Letterhead is French Paper Speckletone Kraft, Envelope is French Paper Speckletone Chocolate, Business cards and Note cards are Crane Lettra Pearl White 220lb, Labels are Strathmore Soft White crack and peel stock, Journal covers are Fibermark Suedetex Tan 25pt with Smart Genesis Husk 70lbT gutt.

Richness of materials makes this stationery unique.

Squarespace Poster and Business Cards

The simplest looking things can be deceptively complex. This is a tricky little business card and a typographic poster for Squarespace New York. Designed by their Creative Director Tyler Thompson. The design shows restraint, making the logo treatment the hero. And the format is a square card of course.

So why is the business card tricky? It is custom duplexed stock, letterpress printed, laser die cut and edge colored. We custom duplexed Neenah Classic Crest Solar White 110lb Cover up to a 220lb thickness. Then we letterpress printed them several up on a press sheet. A larger press sheet means we can economize the laser cutting by doing more at a time. The laser cutting can leave some scorch marks, so the sheet is masked with a paper tape that peels off after the cutting is complete. Then the sheet is trimmed up into cards and edge colored in black. That 220lb thickness shows off the edge and has a nice smooth surface. The poster is on Crane Lettra 110lb Flo white, pressed in a single PMS blue.

200 Year Calendar

This wonderfully typographic calendar is the work of Sonner, Vallée u. Partner in Munich, Germany. It is a true information architecture project, letterpress printed on thick cotton paper. Check out their online portfolio for some crisp and polished typographic excellence.

We printed on Crane Lettra Pearl White 220lb (600gsm) cotton stock in two colors -with deep impression text you can’t help but touch. The sheet is a large 420 x 297 mm.

Sublimio Unique Design Formula Cards

Sublimio is a multidisciplinary design studio in Italy. They designed these cards for an engaging visual and tactile design experience.

We printed a larger message card and business cards. The message card is very subtle with a blind impression only on 110lb Crane Lettra stock. The business cards use blind impression on one side and black on the other, completed with black edge coloring. They are on 220lb Crane Lettra.

“Show Through” is a term we use to describe heavy impression from printing one side of the paper bruising the sheet and showing small distortions on the reverse side. Show through is an important consideration when a design will be letterpress printed.  The double thick 220 lb Lettra is great for a project that is a two sided design because it offers virtually no show through. Note that “virtually” is a key word here. If a heavy impression is desired, there will be some show through. Generally the thicker the paper, the more minimal the show through. But even with a thick stock, impression can knock back the impression from a previously printed side affecting its appearance. In the case of this business card we printed the flood of blind pattern first with heavier impression, then the black text side of the card with a bit less impression. Balancing this impression on a two sided design depends on the nature of artwork being printed. Talk with us early in the design process to work through these production decisions.

Many Fold Farm Letterpress Business Cards

So often, what we do for our clients in the graphic design profession is disconnected from personal passions. This project managed to combine both food and design values. The food our family eats falls into a traditional foods diet, as recommended by the Weston Price Foundation. Which is why we were especially excited when Rebecca and Ross Williams asked us for business cards for their new adventure called Many Fold Farms. Their must-read blog is smartly written and shows a true passion for food and land. I’ve been learning about fine cheese and feeling a bit envious of their farming adventure.

This was both a design and print project for us, which is where our company can truly shine. Not that we don’t love printing the custom work of other designers and collaborating in the production process. We also love owning a design project from concept through production completion.

The design for the logotype merges custom 19th century inspired decorative capitals with slab serifs. We combined typographic texture with a folk inspired pierced tin borders and an inverted round corner die cut. The letterpress printing is on Crane Lettra Ecru (Ivory) 220lb Cover stock  for a thick and soft feel in a nice warm color. We produced two different sizes – an oversized card with farm information and a smaller card with personal contact info.

Jeremy Gardner Stationery

This is a nifty little letterpress card and a7 envelope designed by Duel Purpose in Austin, Texas. It is printed in three colors, the overlapping bold graphics make unique areas of overprinting ink. The stock is 100% cotton 220lb Crane Lettra, with a matching Lettra envelope. Hand written correspondence on these are sure to any leave digital message in the lurch.

Heads of State Business Cards

For some illustration inspiration and silk screen goodness check out the Heads of State from Philadelphia. They designed these business cards with an insignia that turns the national USA seal on its ear, adding an extra head and replacing the olive branch and arrows with a pencil and x-acto knife. We letterpress printed in black and dark silver on both sides of Crane Lettra 220lb FLo White and edge colored to match the silver – it’s a card thick enough to plant a listening device inside. And maybe we did that too… maybe.