Archive for the 'Printing Tips and Tricks' Category

Let’s Get It On – Platen Press Tip

Sometimes it’s possible to get an oversize sheet on an undersized platen letterpress. What is important to keep in mind is the distance between the arms on either side of the platen. As long as the sheet is smaller than that dimension, it could fit.

This is a long 4 x 18 inch card that needs to fold in half to 4 x 9 inch and fit into a standard #10 envelope. We are set up in this photo to run a 3 point matrix score, but this works for printing as well. To fit this sheet size onto our 10 x 15 size C&P platen press required a special McGill gauge pin for the side guide that fits between the tympan bail and the side of the platen. It extends beyond the platen and adds the couple inches needed to get the sheet to land inside the working area. It is a good solution to handle smaller hand fed jobs.

These guides came with equipment we purchased several years ago and we can not find more. Although, it could be rigged up from hardware store material pretty easily. If anyone has a source for these guides, please share! Someday we’ll just get a bigger hand fed press, but then there will be an even bigger sheet.

Published on July 27, 2010 in Letterpress and Printing Tips and Tricks. 1 Comment Tags: 10x15, 12x18, 14x22, 6x10, 8x12, brass, C&P, Chandler and Price, gauge pin, Letterpress, matrix score, McGill, newstyle, oldstyle, oversize, paper, pearl, pilot, pin, platen, printer, printing, printing press, rule, sheet, side guide.

Plantable Seed Paper Postcard

What if you received a mailing from a company and it was actually something beautiful? With this card, you could even try planting it. This oversize postcard for Northern Lights Landscaping was designed by WestmorelandFlint and is letterpress printed on a plantable paper containing wildflower seeds. We would say they have easily surpassed the typical beauty threshold of your garden variety direct mail piece.

We letterpress printed this 10 x 5.75 card in two colors. The stock came from our new friends here in the midwest at Porridge Paper. It is their Plantable Seed Paper, Ecotan 110lb Cover, wild flower mix. This paper does produce a beautiful sculptural letterpress impression. A cautionary note on those wildflower seed inclusions – it also makes a really big mess inside the printing press. After running several thousand sheets through the cylinder press four times, we had enough wildflower seeds inside the machine to plant a small meadow. A fun mailer AND good times cleaning up afterwards.

Published on June 25, 2010 in Letterpress and Printing Tips and Tricks. 1 Comment Tags: 110lb, brown, eco, ecotan, flint, garden, inclusions, ink, Letterpress, mess, northern lights landscaping, paper, plantable, planting, porridge, post card, postcard, press, seed, seeded, WestmorelandFlint, wildflower, yellow.

Away We Go – Lots Of Letterpress Ink

This invitation designed by the groom Tyler Thiessen at Neuhaus Design and illustrated by bride Jessie Turner makes their wedding invitation into a fresh art print. It is nice to see a wedding invitation that is illustration centric versus type heavy. They put all the text on the web. You can check out the couples wedding website here.

The illustration is simple with just a little overprinting of bright red and light blue inks. Most of the artwork knocks out, requiring very tight register. (like the blue dotted lines on the hot air ballon.) It is printed on Crane Lettra Flo. White 110lbC The card is like a small poster and folds up to a 5.5 x 5.5 square.

We won’t mince words, this was a hard invitation to print with letterpress. Registration was tight, and the paper does stretch with heavy impression over a solid graphic area. Plus, large areas of solid color are not ideal for letterpress. Letterpress is definitely not like screen printing these kind of solid colors. Most letterpress equipment will not be able to handle this kind of press work. We printed this one on a Heidelberg Cylinder that has the impressional strength to lay down some pressure. Chances are if you send an invitation our way with a lot of ink going down you will get an email with our handy disclaimer that goes something like this. Once all this is understood we can move to press. And as you can see, we DO print areas of solid color and it can turn out very beautiful. Just realize there WILL be variation within the job that is inherent to printing this type of work with letterpress.

Published on March 30, 2010 in Letterpress, Printing Tips and Tricks and Wedding. 4 Comments Tags: 110lb, area, art print, blue, canada, color, flo white, Heidelberg, hot air ballon, illustration, impression, ink, invitation, invite, Letterpress, lettra, neuhaus design, poster, red, register, solid, square, tyler thiessen, Wedding.

Feast Mpls Poster – Split Fountain Ink

Feast is a recurring public dinner designed to use community-driven financial support to democratically fund new and emerging artmakers. We did a poster for the upcoming event here at Studio On Fire. The size is 18 x 24. It was a hand drawn sketch, scanned and converted to a bitmap tiff to preserve the sketch texture. It was printed with a split ink fountain. Our split fountain had fluorescent orange ink on one side of the press and light blue ink on the other side, creating a nice purple gradient in the middle.

Published on March 8, 2010 in Design, Posters and Printing Tips and Tricks. 1 Comment Tags: arts, blue, community, day-glo, Design, drawing, drawn, effect, feast, feastmpls, fluorescent, format, fountain, gradient, ink, large, Letterpress, minneapolis, minnesota, orange, poster, print, printer, seward, size, sketch, split.

Embossing With Letterpress Print Business Cards

Tactile design can use a lot of different production processes. This card is both blind embossed and letterpress printed. Many people incorrectly use the term “emboss” when speaking about letterpress printing. “Emboss” actually refers to a raised area accomplished by use of a two part die with a form and a counter form. Letterpress printing with heavy impression is closer to a “deboss.” A deboss is pushing down into the paper. (remember “d” for down = deboss) Letterpress plates can use ink but embossing and debossing dies do not use ink. They must be used blind, registered to preprinted artwork or used with foil stamping / blocking.

Letterpress equipment can be used for embossing, debossing and letterpress printing, with the correct dies. Unlike embossing and debossing, letterpress plates do not use a form and counter form. A letterpress plate is inked and pressed down into the sheet. See an image below with the polymer plate and its corresponding print and note the difference from the copper embossing die with a white and blue fiberglass counter form that made the circular design embossed on this card. These are two very different types of plates and printing effects, but run on the same Heidelberg windmill press.

Considering each side of the page is an important design consideration with tactile production processes. With letterpress plates, the amount of bruising or “show through” on the back of the print depends on the amount of pressure applied during printing. However, this definition on the reverse side of the sheet is different on embossing dies because there is a counter form that pushes into the sheet.

When an emboss is specified there are a few other considerations we would mention. Smaller sized artwork, say 12 point type and smaller offers very little raised definition. Paper thickness is also a concern. We like really thick stocks for letterpress printing, but when embossing that thickness makes it even more difficult to get good definition in smaller details. This paper was 134lb Crane Cover Flo. White, it is 100% cotton and offers a soft and sculptured impression.

Published on February 16, 2010 in Business Cards, Letterpress and Printing Tips and Tricks. 0 Comments Tags: 134lb, bay area, block, blocking, Business Cards, CA, California, copper, counter, cover, crane, deboss, Design, emboss, embossing, equipment, fiberglass, flo white, foil, foil stamp, form, Heidelberg, Letterpress, palo alto, print, printer, printing, process, San Francisco, show through, tactile, thickness.

Bat Mitzvah Letterpress Invitation Star With Clips

It goes without saying, we like unique paper structures. This Bat Mitzvah invitation, designed here at Studio On Fire features two triangles with a hole punch that clips together making a six pointed star shape. The paper triangles unclip to open and reveal the invitation text. The paper is 110lb Crane Lettra Flo White 100% cotton, letterpress printed in hot pink and die cut into the two triangles. It was mailed in a large square Neenah Eames Furniture, Weave Finish, Pacific Blue envelope printed in one color on the flap.

Those little metal clips are something we get asked about a lot. They are called #2 Petite Fasteners, made by GEM Office Products here in the USA. They have a little point that pierces the paper and holds the sheets together. You can buy them wholesale here. ($7 per box of 100 clips, 10 box minimum) They come in two sizes – the #2 is the bigger one, the #0 is smaller. And no, we do not sell the clips. But if you are in need of some top notch Bar Mitzvah or Bat Mitzvah invitations we’d love to hear from you.

Published on February 8, 2010 in Design, Letterpress and Printing Tips and Tricks. 1 Comment Tags: bar, bar mitzvah, bat, bat mitzvah, clip, Design, eames, Fastener, furniture, GEM, invitation, invitations, invite, Letterpress, lettra, metal, office, Petite, printer, printing, products, structure, unique.

Tone-on-tone white and black inks

We have a lot of requests for blind (inkless) impression with letterpress plates. However, a tonal ink is often something we suggest rather than a truly blind impression. If the stock being printed does not lend itself to deep impression, the artwork needs some legibility or the art work is on both sides of the sheet, a blind hit can be ill advised. The amount of impression needed to clearly read a completely blind hit will create impression show through on the reverse side of the printed piece. One of the ways we get around this is to mix a tonal ink, shown here on both black and white business card samples. By printing a tone, we can lessen the impression and dial up the legibility a bit.

The black stock is 200lb Wausau Eclipse Black. It is letterpress printed with a black and silver ink mix.

The white stock is 220lb Crane Lettra Flo. White. It is letterpress printed with opaque white ink contaminated with 877 silver.

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Published on July 30, 2009 in Letterpress and Printing Tips and Tricks. 6 Comments Tags: 200lb, 220lb, black, blind, business, Business Cards, cards, cover, crane, eclipse, flo wh, impression, ink, inkless, Letterpress, lettra, opaque, plates, printer, silver, tonal, tone, tone on tone, wausau, white.

Birds of Sadness Letterpress Poster

We designed and letterpress printed this poster for the Sweet Hair poster show featuring 37 Minneapolis artists. All prints are hair-inspired, handmade and created just for this show. A portion of proceeds benefits Locks of Love. It hangs at the Art Minion Gallery in Northeast Minneapolis until mid July. If you love hair, check out the Sweet Hair site.

Our 18 x 26 poster is a single color printed on 220lb Crane Lettra Pearl White. The type intertwines with a .30 point stroke that flows throughout the poster, making a nice deep impression on the cotton stock. The quote is a Chinese proverb that reads “You cannot prevent the birds of sadness from passing over your head, but you can prevent their making a nest in your hair.” If there are any left when the show comes down at Art Minion, we’ll sell them on our site.

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Published on June 30, 2009 in Completely Unrelated, Design, Letterpress and Printing Tips and Tricks. 25 Comments Tags: 220lb, art minion, birds of sadness, chinese, deep, Design, edition, hair, hand lettering, impression, Letterpress, lettra, line, locks of love, poster, printer, printing, proverb, sweet hair, thick, thin, type, typography.

Studio On Fire In Forbes Letterpress Article

So we got a call from Forbes last month. We did an interview about the resurgence of letterpress and talked about how modern photopolymer plating makes letterpress available to a more contemporary design aesthetic. But a lot of people are stuck with a mental image of letterpress as it came into mainstream design popularity several years back – distressed wood type, over inked artwork and a makeshift quality to the design that comes from using whatever typefaces and elements that happen to be on hand. Don’t get me wrong, I love Hatch Show Print and have been through the Nashville shop several times. But letterpress has a range far beyond that limited aesthetic. Pushing the medium is what our shop focuses on intently. To us, the resurgence of letterpress is this: making letterpress a viable commercial production method for contemporary design.

A few of the details in the article are a little fuzzy as they published my comments and I think she got a bit of a rise out of me. (yes, I realize if you have the patience and an extra hour or two, you can set some type on a curve with metal type, but that is certainly not commercially viable for our shop) The point was that I personally take issue with anyone that would say printing with polymer isn’t real letterpress. Yeah, we use polymer. It’s a means to an end. Different tools make different marks. Maybe we should call our work “civil union printing” rather than “letterpress” so all the ludites can feel better about their craft. :) The bottom line is that photopolymer represents a new range of possibilities for designers and for letterpress. We embrace that wholeheartedly, but still have a deep appreciation for all of those willing to toil over a case of lead type.

Check out the Forbes article here.

Here are some pics of a photopolymer job being set up to print.

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Published on May 21, 2009 in Letterpress, News and Printing Tips and Tricks. 6 Comments Tags: Benjamin Levitz, contemporary, Design, designer, forbes, hatch show print, Letterpress, minneapolis, photopolymer, plates, printing, studio on fire, typography.

Pulled A Print On Your Top Sheet?

So what happens when you are happily letterpress printing along and accidentally pull a print on your top sheet? If you leave that ink there it gets on the back side of the next dozen impressions you pull. Even if you wipe it away with a rag, there can still be some residual ink transfer.

We keep a bottle of baby powder in the press room to deal with the problem. After we wipe the top sheet with a rag to remove as much ink as possible, we break out the baby powder. A small shake of powder rubbed on the tympan paper top sheet helps stop the remaining ink from transferring on the backs of future impressions. And you’ll have the bonus of smelling like a clean babies bottom.

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Published on April 18, 2009 in Letterpress and Printing Tips and Tricks. 4 Comments Tags: baby powder, ink, Letterpress, press, pressroom, printing, tips, topsheet, transfer, tricks, tympan.

Atmosphere Letterpress Poster

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Atmosphere is heading out for their When God Gives You Ugly tour. We just finished a special edition letterpress poster designed by Keith Wiliams. It features a “1950′s Diner Vampire Fight Scene” watercolor painting by Minneapolis native Michael Gaughan. (If you check out Michael’s website, be sure and see the collection of guitar sculptures. But don’t look to long or you might find the Fart Tube Air Matress) Posters will be available from Atmosphere while they tour and also for sale on the Rhymesayers site after the tour, if there are any left. So get out there and support these guys.

From a technical standpoint, this poster was a real challenge to plate and letterpress print. We took the original CMYK image of the watercolor painting and Continue reading ‘Atmosphere Letterpress Poster’

Published on April 8, 2009 in Letterpress and Printing Tips and Tricks. 9 Comments Tags: 1950's, ant, atmosphere, cylinder, entertainment, fight, format, halftone, Heidelberg, hip hop, image, large, Letterpress, line, micheal gaughan, minneapolis, music, poster, printing, rhymesayers, scene, screen, slug, tour, vampire, when god gives you ugly.

Four Friends Letterpress Business Cards – Pt 2

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This is part two showing the production of business cards on our Heidelberg Windmill. Be sure and see Part 1 showing the finished cards.

We start with a high resolution film negative. The negative is used to expose the plastic plates. The plates are attached to an aluminum base and placed into the press. The press uses air suction to pick up a sheet of paper on the left side and deliver it into the press for printing. The printed sheets are automatically stacked in the delivery pile on the right side of Continue reading ‘Four Friends Letterpress Business Cards – Pt 2′

Published on April 7, 2009 in Letterpress and Printing Tips and Tricks. 3 Comments Tags: 10 x 15, 10x15, blind, Business Cards, card, fabien barrel, france, fred dauzat, french, graphic exchange, heavy, Heidelberg, impression, ink, Letterpress, letterpress services, limited press, minneapolis, minnesota, paper, press room, printer, printing, so goods, stock, thick, Windmill.